Ceramic-lined stainless-steel pipe components from Dewei

Applications · Ceramics & High-Purity Powders

Low-Contamination Milling for Ceramic and High-Purity Powders

Hard ceramic powders can introduce impurities through wear of nozzles, liners and other contact parts. Selecting a ceramic-lined route therefore starts with the impurities your product can tolerate, alongside the target particle size. Milling and classification are assessed together, with feed and finished-powder analysis used to check contamination and the coarse-particle limit.

  • Select ceramic contact surfaces for the material and impurity limits.
  • Control D97 and the remaining coarse fraction through classification.
  • Compare feed and product analyses to assess wear-related contamination.

Frequently Asked Questions

Does ceramic lining eliminate contamination?

No contact material should be assumed to contribute zero wear. The liner must be compatible with the product specification, and its contribution should be checked by comparing feed and finished-powder analyses.

How are lining materials selected?

Selection considers powder hardness, allowable impurities, wear and operating conditions. For example, a zirconia lining needs to be assessed against any limit on zirconium in the finished product.

Can different ceramic powders use the same milling settings?

Settings should be checked for each feed. Differences in hardness, density and feed size affect grinding behavior, wear and energy demand. Sample trials help establish a suitable operating range.

How fine can a high-purity ceramic powder be processed?

The attainable size depends on the material, feed size and system configuration. Provide the target D50 and coarse-particle limit so a trial can assess particle size, throughput and contamination together.

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